PROJECT
DEFECT CATALOGUE
DEFECT CATALOGUE

Each NDT technique at present is optimised for a specific type of PCB assembly and is also best suited to specific types of production flaws, hence a matrix of flaws aligned with the most suitable detection techniques has been produced. A number of different PCB assemblies incorporating these flaws will be manufactured to test and trial the prototypes.

The table below shows the agreed list of defects and the system technology assigned for inspection. The fourth column of the table shows the significance of each of the agreed defects.

No. Description Selected Inspection Technology(s) Priority Defect Class
1 Dry joints AOI / THERM? high Soldering
2 Lead less CC solder short AOI / X-Ray high Soldering
3 Lead less CC poor wetting AOI / X-Ray/ THERM high Soldering
4 BGA voiding X-Ray high Soldering
5 BGA bridging X-Ray high Soldering
6 BGA tilted X-Ray high Soldering
7 BGA missing balls X-Ray high Soldering
8 BGA poor wetting X-Ray high Soldering
9 BGA poor reflow X-Ray high Soldering
10 Leaded CC poor heel joint X-Ray / THERM high Soldering
11 Flip chip joints X-Ray / THERM high Soldering
12 Flip chip underfill X-Ray / THERM / SAM high Soldering
13 Leaded CC lifted leads AOI / THERM high Soldering
14 SOT SOIC lead lift AOI / THERM / X-Ray high Soldering
15 solder balls AOI high Soldering
16 PTH solder poor fill AOI / X-Ray Medium Soldering
17 PTH poor lead wetting AOI / X-Ray Medium Soldering
18 heat plane delamination SAM/THERM Medium Board
19 Plastic Encapsulated Delamination SAM Medium Components
20 chip capacitor crack SAM/X-Ray Medium Components
21 Missing component AOI/X-ray Medium Components
22 Tombstone component AOI/X-ray Medium Components
23 Mis-oriented components AOI Medium Components
24 Tilted component AOI Medium Components

 PARTNERS
Microscan Partner - X-Tek Systems Ltd - UK
Microscan Partner - LOT Oriel Group - Germany
Microscan Partner - Machine Vision Products - UK
Microscan Partner - BETA ELECTRONICS - Ireland
Microscan Partner - Goodrich Control Systems Ltd - UK
Microscan Partner - KAUNAS UNIVERSITY OF TECHNOLOGY - Lithuania
Microscan Partner - Fraunhofer-Institut für Produktionstechnik und Automatisierung - Germany
Microscan Partner - MICROTEL Technologie Elettroniche SpA - Italy
Microscan Partner - Ultrasonic Sciences Ltd - UK
Microscan Partner - TWI Ltd - UK
MICROSCAN is a collaboration between the following organisations: TWI Ltd, X-TEK Systems Ltd, Lot Oriel GmbH, Machine Vision Products Inc, Microtel technologie elettroniche s.p.a., Beta Electronics Ltd, Ultrasonic Sciences Ltd, Goodrich Control Systems Ltd, Fraunhofer-Gesellschaft zur Foerderung der Angewandten Forschung E.V. and Kaunas University of Technology. The project is co-ordinated and managed by TWI Ltd and is partly funded by the EC under the CRAFT programme ref: COOP-CT-2003-508613.
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