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Each NDT technique at present is optimised for a specific type of PCB assembly and is also best suited to specific types of production flaws, hence a matrix of flaws aligned with the most suitable detection techniques has been produced. A number of different PCB assemblies incorporating these flaws will be manufactured to test and trial the prototypes.
The table below shows the agreed list of defects and the system technology assigned for inspection. The fourth column of the table shows the significance of each of the agreed defects.
| No. |
Description |
Selected Inspection Technology(s) |
Priority |
Defect Class |
| 1 |
Dry joints |
AOI / THERM? |
high |
Soldering |
| 2 |
Lead less CC solder short |
AOI / X-Ray |
high |
Soldering |
| 3 |
Lead less CC poor wetting |
AOI / X-Ray/ THERM |
high |
Soldering |
| 4 |
BGA voiding |
X-Ray |
high |
Soldering |
| 5 |
BGA bridging |
X-Ray |
high |
Soldering |
| 6 |
BGA tilted |
X-Ray |
high |
Soldering |
| 7 |
BGA missing balls |
X-Ray |
high |
Soldering |
| 8 |
BGA poor wetting |
X-Ray |
high |
Soldering |
| 9 |
BGA poor reflow |
X-Ray |
high |
Soldering |
| 10 |
Leaded CC poor heel joint |
X-Ray / THERM |
high |
Soldering |
| 11 |
Flip chip joints |
X-Ray / THERM |
high |
Soldering |
| 12 |
Flip chip underfill |
X-Ray / THERM / SAM |
high |
Soldering |
| 13 |
Leaded CC lifted leads |
AOI / THERM |
high |
Soldering |
| 14 |
SOT SOIC lead lift |
AOI / THERM / X-Ray |
high |
Soldering |
| 15 |
solder balls |
AOI |
high |
Soldering |
| 16 |
PTH solder poor fill |
AOI / X-Ray |
Medium |
Soldering |
| 17 |
PTH poor lead wetting |
AOI / X-Ray |
Medium |
Soldering |
| 18 |
heat plane delamination |
SAM/THERM |
Medium |
Board |
| 19 |
Plastic Encapsulated Delamination |
SAM |
Medium |
Components |
| 20 |
chip capacitor crack |
SAM/X-Ray |
Medium |
Components |
| 21 |
Missing component |
AOI/X-ray |
Medium |
Components |
| 22 |
Tombstone component |
AOI/X-ray |
Medium |
Components |
| 23 |
Mis-oriented components |
AOI |
Medium |
Components |
| 24 |
Tilted component |
AOI |
Medium |
Components |
MICROSCAN is a collaboration between the following organisations: TWI Ltd, X-TEK Systems Ltd, Lot Oriel GmbH, Machine Vision Products Inc, Microtel
technologie elettroniche s.p.a., Beta Electronics Ltd, Ultrasonic Sciences Ltd, Goodrich Control Systems Ltd,
Fraunhofer-Gesellschaft zur Foerderung der Angewandten Forschung E.V. and Kaunas University of Technology. The project is co-ordinated and managed by
TWI Ltd and is partly funded by the EC under the CRAFT programme ref: COOP-CT-2003-508613.